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The Economic and Environmental Impact of Using Trackout Control Mats

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Trackout control mats are essential for preventing debris, stone, dirt, and waste from being transferred off construction sites and industrial facilities. While not universally mandated in all states, they are often required to comply with local ordinances and are crucial in protecting stormwater systems while controlling soil erosion in areas where heavy trucks and equipment operate.

Beyond compliance, a manufactured trackout control mats demonstrate a good-faith effort in maintaining positive relations with local residents and businesses during construction projects by keeping roadways clean and minimizing debris-related hazards.

Understanding Trackout Control Mats

Also known as, rumble mats, rumble grates, construction exit mats, track out plates, shaker racks, exit grids, rumble pads, cattle guards, and more, these mats are made from various materials, including welded steel, laminated tire rubber, virgin molded plastic, or rock and gravel. The most effective Trackout mats are designed for durability, ease of maintenance, repairable, and quick deployment.

RubberForm’s Trackout Control Mats, made from 100% compounded recycled composite material, offer a superior alternative to traditional steel, plastic sheet, or rock-based solutions. Unlike steel mats, they do not rust, corrode, break, or crack, ensuring longevity in extreme weather conditions. Additionally, RubberForm’s mats are portable and easy to reposition, making them a cost-effective solution for job sites requiring flexible sediment control options.

Best Practices for Utilizing Trackout Control Mats

To maximize the effectiveness of Trackout control mats, follow these industry best practices:

  1. Strategic Placement: Install Trackout mats at all site exits, ensuring that every vehicle passes over them before entering public roads. This prevents sediment from leaving the site and accumulating on nearby roadways.
  2. Proper Installation:
    • Ensure mats are placed on stable, well-drained ground to prevent water accumulation.
    • If needed, secure the mats using spikes to prevent movement during heavy vehicle traffic.
    • Arrange mats in a manner that maximizes tire contact and at least 3 to 4 tire rotations for effective debris removal off tires.
  3. Routine Maintenance:
    • Regularly remove accumulated debris by lifting up RubberForm’s Trackout mat and shaking it off and set it back down. No need for using special FODs shovels, brooms, or skid steers with broom attachment.
  4. Regulatory Compliance: While Trackout mats are not required by many states, many local and federal environmental regulations mandate their use to comply with the EPA Stormwater Pollution Prevention Plan (SWPPP) and other sediment control measures mandated by DOT’s and DEC’s. RubberForm’s mats are designed to align with these regulations, helping businesses remain compliant while minimizing liability risks.
  5. On-Site Training and Signage:
    • Train workers and vehicle operators on proper mat usage, cleaning, and maintenance.
    • Install signage to guide drivers over the mats for maximum efficiency and use.

The Benefits of Using Trackout Control Mats

Industrial facilities, manufacturing plants, and most widely used on construction sites depend on large trucks and heavy machinery that can transfer harmful debris and dirt. Trackout control mats play a critical role in preventing these contaminants from spreading, offering multiple advantages:

  • Environmental Protection: Reduces sediment runoff, protecting local waterways and stormwater systems from contamination.
  • Regulatory Compliance: Helps businesses meet environmental protection standards and avoid costly fines.
  • Cost Savings: Reduces expenses associated with road cleanup, street sweeping, and regulatory penalties.
  • Operational Efficiency: Improves vehicle movement and reduces maintenance downtime caused by excessive mud accumulation on equipment.
  • Community Relations: Helps maintain clean roadways, reducing complaints and improving relationships with local residents.

Cost Savings of Manufactured Trackout Mats vs. traditional Stone and Geotextile

Using manufactured Trackout mats, such as RubberForm’s recycled composite material mats, offers significant cost savings compared to traditional stone and geotextile carry-out – track-out pads:

  • Lower Installation Costs: Stone and geotextile solutions require excavation, leveling, and frequent replacement due to displacement and contamination. In contrast, RubberForm’s mats are easy to deploy, reposition, cleaning, and do not require heavy site preparation.
  • Reduced Maintenance Costs: Stone stabilized construction exit pads degrade over time, requiring frequent replenishment and reinstallation. Manufactured Trackout mats are durable and can last for years with minimal upkeep.
  • Elimination of Rock Disposal Fees: Once a stone construction exit pad reaches the end of its usefulness, it must be removed and disposed of, leading to additional costs. RubberForm’s Trackout mats are reusable and do not require costly disposal.
  • Improved Efficiency: Vehicles passing over traditional stone-based stabilized exit pads often require additional cleaning, while RubberForm’s mats provide a more effective debris removal surface, reducing the need for secondary tire cleaning.
  • Long-Term Durability: Manufactured Trackout mats do not break down, shift, or deteriorate under heavy traffic, making them a one-time investment compared to the recurring costs associated with stone and geotextile replacements.

Why Choose RubberForm’s Trackout Control Mats?

RubberForm’s Trackout Control Mats offer industry-leading durability, sustainability, and performance. Made in the USA from 100% compounded recycled composite plastic and rubber, they provide superior traction, resistance to extreme weather, and long-lasting effectiveness. Unlike traditional rock or steel-based or plastic sheet mats, RubberForm’s Trackout mats are lightweight, easy to install, and require minimal maintenance, saving businesses time and money while enhancing environmental stewardship.

Final Thoughts

Trackout control mats are more than just a compliance tool—they are an investment in cost savings, environmental responsibility, and operational efficiency. By choosing RubberForm’s 100% recycled composite plastic and rubber mats, businesses can demonstrate leadership in sustainable site management and ensure a cleaner, safer work environment.

To learn more about RubberForm’s Trackout control mats and other environmentally friendly site safety solutions, contact us today at Service@RubberForm.com , RubberForm.com or 716-478-0404.

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